
Print off this handy list and keep with your engine manual.
How To Tear Down Your Pulse
The turning radius of a Pulse is about 18 feet.
FIBERGLASS COMPONENTS:
Main fiberglass body
STEEL FRAME COMPONENTS:
Main tube frame
GLASS COMPONENTS:
Plastic windshield
POWERPLANT COMPONENTS:
There are many motorcycle engine choices or an electric option to re-power your Pulse.
12 Gallon Replacement Gas Tank
NO IMAGE
12 Gallon Fuel Tank .....
Contact Barry Soultz - Fairmount, Indiana -
(765)677-0068 or (765)661-8511
12 Gallon Fuel Tank........Contact Pete Hatfield of Hatfield Motors
Replacement Plastic type Windshields
More About Windshields & Canopies
Window
Weather Strip
Rubber Weather Strip is avialable from J.C. Whitney:
Plastic Canopies
CLICK here --- This page discribes removal and replacement of a Canopy Fiberglass Body Panels - Outriggers, etc.
Click here for more info......Doug Minert of Portage, Michigan Fiberglass Vertical and Horizontal Aircraft Tail
Contact Mike Grindle of Marion, Indiana at: (765) 662-9950 Interior Seats NO IMAGE Body Panels Fasteners NO IMAGE
To remove the rear body panels:
First......... remove the rear lower panel. This is the one closest to the muffler. Just unscrew
all the screws holding it in place.
Second......remove the upper rear body panel. It can be removed without taking the canopy off.
Before removing the upper rear body panel you must disconnect the tail light connector. The
tail lights go with the upper rear panel and the wiring must be disconnected. The connector
is located on the left rear side, just above the left rear access door.
Third........remove the oval bulk head panel behind the rear seat and package tray.
There are screws around the edge holding it in place. Once that panel is out you can see
the connector. If you are kneeling inside the Pulse looking to the rear, the connector
will be on your right fairly low. Look for the wires. It just unsnaps. Then you can remove
all the screws holding the upper rear panel and it will drop. You can then slide it to the
rear and off the Pulse. Pulse Graphics Litestar and Pulse TOWBARS Towbar Plans....make your own
Pop-up Headlight
These headlight mechanisms came from Pontiac Fieros and are well known to have problems.
If yours does not work there are several possibilities.
1. Is the headlight system is getting power? Check your fuses, the multi-pin connector under
the right side of the dashboard
for continuity. If you get power there, the problem is in the headlight assembly.
2. There is a relay in the assembly next to the actuation motor that may have failed.
This keeps the motor from getting the voltage it needs to operate.
3. The actuation motor itself may have failed.
If the problem is either 2 or 3, you are in bad shape because the motor cannot be operated with the light down.
On the top rear portion of the light, you can see a knob on the top of the
actuation motor, which can operate manually by turning the knob. You may have to go to a junk yard and pick up a
used headlight assembly.
Speedometer NO IMAGE
Ignition Switch NO IMAGE Honda Goldwing Radiator and Fan
Yamaha 400cc Engine
1982 Yamaha Maxim
400cc SJ
This is the 400cc RJ engine.
Typical
engine -1982 Yamaha SECA 400cc RJ Dual overhead cam or the Yamaha Maxim
400cc SJ Single overhead cam.
Some owners report cooler engine temps if they us SYNTHETIC engine oils. AMSOIL 10W/40W
Note........
The SJ engine has a kick starter.
The RJ engine looks like an
sideways H from the top view.
NOTICE TO NEW OWNERS .... BUY A SHOP MANUAL FOR YOUR ENGINE ... IT HAS ALL THE ANSWERS
1980 - 1982 Honda 1100cc Engine
NO IMAGE
Typical
engine -1980 - 1983 Honda Goldwing engine
Oil
Capacity
Oil
Type & Weight
Premium Fuel
All Litestar and Pulse Shocks
(Old Numbers) Monroe Load Leveler 575
HERE IS ANOTHER SHOCK .....Gabriel Air-shocks # 729773 Also check with your local NAPA store All Litestar and Pulse
1983-1987 Dodge Omni, Renault or AMC Alliance
*AutoZone P/N C945
(This
is the passenger side caliper. It is used for both the front and rear calipers)
Front Rotor FRONT ROTOR...Dodge Omni Wearever Brake Rotor....part
#YH141268
Front Brake Pads
Some Pulse calipers are from a 1983-1987 Renault Alliance. The pad stock number is MD218. Or from a
1987 AMC Alliance (Passenger Side) - AutoZone P/N C945 Disk brake calipers
are the same front and back.
Front Rim
Tires..... Front
145 or 155 SR 13 Radial (*Recommend
Michelin
155SR13 XW4 Black wall, this is a symmetrical tire)
Tire
Pressure ~ 30 to 35 PSI
Tires........ Rear
Depending on your engine make and model and year......contact either Yamaha or Honda and ask which tire they recommend.
Tire
Pressure ~ 30 to 35 PSI
Outrigger tires used on all Owosso built Litestar and Pulse
4.80x8
- Four Bolt 8" Trailer Rim .....
Available at TSC or Walmart
Use a high quality 2 or 4 ply tire rated for Highway speed
*Recommend Carlisle Brand
MORE ON OUTRIGGER WHEEL ADJUSTMENT AND REPAIRS
Outrigger tires used on the Scranton, Iowa built Litestar
Front Wheel Bearings
Timken Sealed Cone bearing
L44600-LA and matching race.
Cone roller bearings are used in the Pulse and are the same for the front and rear axles. This cone roller
bearing is a combo bearing and seal. The seal is bonded to the race of the bearing. So to replace the seal
you need to replace the bearing. The cone roller bearing replacement is a TIMKEN L44600L.You should
replacing the cone roller bearing with its matching race. Never install a new bearing with
an old race or vice versa. Also dont forget to pack the bearing with grease before installing it.
Replace the front end bushing with a bronze or Oilite bushing. Your local machine shop can turn
these out fairly cheap. The bushings are carrying about 50% of the total load (weight) of the Pulse and
the loads are increased when braking is applied. Using rubber, Teflon or any similar type material will
pound out in a very short time and created steering problems.
STEEL HUB
Bob Hichborn of Florida can supply new hub and make
adjustments such as, 5 hole for different style
wheels, change the offset of the mounting plate
for wheels with offsets other than the old Omni
wheel. Adjustments can also be made for various
mounting plates for different brake rotors. If you
get into this you'll need different caliper mounting
plates. As long as you maintain the original tire
height and width, you can go to a thin, lower profile
14 or even 15 inch wheel.
Outrigger Bearings
Bob Hichborn of Florida can supply new steel outrigger support blocks
and steel parts.
Master Cylinder 1978-1983 Ford Fairmont
without power brakes *Discount
Auto Parts P/N 10-1763
A fluid line fitting adapter maybe required.
Steering Box
Left - is the gear
reduction type.*
Right -
The steering linkage is on
the right side not the left as when the reduction unit is used.
Steering Wheel No Image Mfg. Unknown......
Early Litestars used a Butterfly type wheel from a go-kart....then the factory switched to a round wheel.
CONTACT CHUCK FURGASON ABOUT HIS STEERING WHEEL REPLACEMENT ANSWER
Reverse Motor
(Do an internet search) They
sell many parts for the Honda Goldwing 1800
Wiper motor No Image
MFG. Unknown.....some owners are using only RAINX and find that it works well
Speedometer
Gear No Image
MFG. Unknown....some owners are now using a handheld GPS INSURANCE
GMAC Insurance Touring Riders Insurance..... 800-325-1190....Premium was $274 a year in 2003.
Hagerty Insurance ..... Will not insure unless you have been a previous Pulse policy holder with them.
State Farm............In 2005 ......$425 per year with an agreed value of $17,000.
No milage restrictions. $500 ductable comprehensive/collision w/emergency roadside and uninsured motorist. More info here on Insuring the Pulse
Last Update: 09-8-11....... Web Author: Steve Schmidt
(steveschmidt at hotmail.com)....Owosso, MI USA This is a personal
website and is not affiliated with Bede Corp., Tomorrow Corp., Scranton
Mfg., Owosso Motor Car Co. or ANY company officials/employees.
Disclaimer:
Litestar Pulse Website AND PARTS LIST PAGE is provided to you free of charge, "as is." The
Webmaster uses his best efforts to maintain accurate Litestar Pulse
Website history, information, repair tips, etc., however, it is
not responsible for the content of its information or opinion providers.
You should not assume that Litestar Pulse Website is error-free and
makes no guaranties as to the accuracy, currency, content, or quality
of any such information. If you find errors, please email the webmaster of the Litestar Pulse Network.
A Step by Step Primer
Here is a quick list of the major parts of a Pulse Autocycle:
Nose cone
Right upper outrigger
Right lower outrigger
Left upper outrigger
Left lower outrigger
Upper rear body section
Lower rear body section
Gas cover for the upper rear body section
Roll bar cover (over driver's head)
Canopy frame
Glareshield (dash upper cover)
Dash panel
Flip-up headlight cover
Front fork assembly - 2 pieces
Right inner outrigger
Right outer outrigger
Left inner outrigger
Left outer outrigger
Front roll bar
Front axel
Front wheel rim
2 outrigger wheels
2 outrigger wheel axels
Front fork assemble bolts
Plastic canopy
Plastic tailight cover
Plastic headlight covers - 2
The Honda 1100cc or 1200cc Goldwing water-cooled engine is the most popular.
NOTE: The factory used the air-cooled Yamaha 400cc engine and later the Honda Goldwing engine. Today, many owners opt to re-power using the Honda Goldwing 1500cc or the Honda Silverwing automatic.

FROM PHIL MARTIN of OHIO......I have windshields and canopys by a company that makes NASCAR windshields. They are polycarbonate and look great. If interested, please contact me.....Phil Martin - 419-376-7183.....2010



FROM PHIL MARTIN of OHIO......I have windshields and canopys by a company that makes NASCAR windshields. They are polycarbonate and look great. If interested, please contact me........Phil Martin - 419-376-7183.....2010


This Page describes Interior Seats
This Page describes Body Panel Fasteners and how to replace them

Make your own Pulse Graphics


1984-1985
Pontiac Fiero Head light
The speedometer and other guages are usually taken from the donor bike and used in the Litestar or Pulse dash.
The speedo gear is usually located on the front wheel and a replacement can be obtained from a motorcycle
shop or some owners have used a bright LED electronic
speedometer from JC Whitney that uses 4 magnets wired to the driveshaft and a magnetic sensor.
It was calibrated by following another car at a known speed and adjusting a knob on the back.
The problem would be finding a place to mount the magnets on a Pulse. You could replace with a 1976-1981
Yamaha XS360 and XS400 motorcycle speedo. Other owners have used a small LED out of an old computer
and using electrical shrink wrap to attach the LED to a flexible tube and aimed it at the speedo which
can be calibrated for any size tire. OR.....some owners use a cheap handheld GPS velcroed to the dash.
An exact replacement can be found at "Wal-Mart". The part number is UN12140.
It is called Universal Ignition Switch. Manufacturer NIEHOFF. Distributer is BWD Automotive, ..... Borge-Warner?

Some owners report cooler
engine temps by 50% with an alternative product to anti-freeze called ENGINE ICE.
This is very expensive since the amount needed to fill the system which includes
a long run of hose from the engine to the front windshield area for the defroster.

Single overhead cam
Oil only ~ 2.23 qt.
Oil & Filter ~ 2.64 qt.
4 U.S. Quarts.....SAE ~ 20W/40 type SE (Summer)
SAE ~ 10W/30 type SE (Winter)

(Coil over shocks used
front and rear)
Jim Finch installed a pair of coil over shocks from Autozone part # 43048 . "I removed the front air shocks and installed coil over shocks. They fit without any changes just bolt them in. The ride is much better and the ride height came out just right. They sell for about $80.00 a pair in 2010. They were to fit a CJ7 jeep."
Front Calipers


Aimco......part #5328
NAPA.....part 385885
Raybestos....part #7003
Bendix....part #141268

1983-1987
Dodge Omni, Renault or AMC Alliance
AutoZone

13 inch
four bolt rim from a 1983-1987 Dodge Omni or AMC Renault Alliance

I recommend using 35
PSI on the rear tire if you have the
reverse unit.
Note: Running a low tire pressure on the rear tire will allow the
reverse unit to spin against the tire.

I recommend using 35
PSI on the rear tire if you have the
reverse unit.
Note: Running a low tire pressure on the rear tire will allow the
reverse unit to spin against the tire.

Note: Balance tires to provide for a smooth ride and to prevent
repeated excess wear in one spot of the tire.
An unbalanced outrigger tire will rotate to the same position
during its rest position (no road contact). Each contact with the road
will then create excessive wear in one spot on the tire.
Run the tire pressure between 10 to 20 PSI for increased tire
wear and a smoother ride. The
low tire pressure allows the sidewalls to flex thus reducing the
scuffing effect/wear.
Note:
Running a low tire may require tubes in the tires to prevent the tire
from popping off the rim. (I prefer using tubes)
You can purchase a tire and rim together at Wal-Mart or Quality Farm Fleet for under $30.00
2.80x2.50-4
Tail wheel TT MCCREARY


BEARINGS -
(This bearing
has a built on seal).
Always replace the bearings and races as a matched
set. Do not use an old
bearing with new race or vice versaAxles.....Seals

Standard
trailer replacement bearings. Always
replace the bearings and races as a matched set.
Do not use an old bearing with new race or vice versa.


Gm 1964-1985 SAGINAW Model #122
Pulse #199 has the SAGINAW steering gear box. This is a true steering gear
box.

Brushtec MFG. ???
For repairs ....check with your
local alternator repair shop ...they
might be able to replace the endcap for under $50.00. That should improve the power.
The biggest problem with this setup is the drive cone has a tooth like design, this provides
a very small contact area with the tire. If the driver was a slightly treaded roller shape,
it might have more surface area against the tire and be much more efficient. The Reverse is
only good on level, paved ground. If you try your OMCC factory reverse on grass or gravel or paved uphill, you are going to chew the tires to pieces.

GEICO CYCLEGUARD ..... liability only policy offered in 2004..... for $200 annually.
Phone ..... 1-888-434-2600.